Kemtech is proud to be associated with IDEAL-Werk C.+ E. Jungeblodt GmbH + Co. KG based at Lippstadt Germany for the past half decade and is delighted to bring it’s class leading innovative products to the Indian industry for various resistance welding applications.
IDEAL-WERK, Germany was the first to introduce Flash butt welding to the world. Since 1923 the name IDEAL stands for innovation and progress in the production of Resistance Welding Machines – for perfection and quality. Apart from standard machines we also design and manufacture tailor made machine solutions according to our customers’ requirements, using Mechanical Joining Operations up to even Laser Welding Technologies.
IDEAL’s ever-growing success has marked the Company since foundation it is based as continual technical developments and quality of our plants and machinery. Core competence lies in resistance and laser welding. Flexibility and tailor-made, customer-oriented solution are the roots of high level innovation.
IDEAL is well known in the market for development and manufacturer of wire mesh welding machine for various types of industrial mesh and fences, jig welder for wire and sheet metal articles, butt welding machine for all braces of the wire and cable industry and equipment for special applications.
Our competent team is trained to work internationally/Globally. It is prepared to give advice to our customers, shed light on problems in order to jointly develop the best technical and economic concept and to ensure customer satisfaction.
Flash Butt Welders: Versatile use for small, middle and large batch production of all types of bandsaws and band-knives consistently high quality achieved through decades of experience. Automatic adjustment to machine setting is possible in the case of hydraulically driven machine for producing Rims, Profiles, etc. The Ideal machines are used worldwide in wire drawing mills, cables factories and for coil joining operation (Off-coil mesh welder, bending devices)
Spot & Projection Jig Welding Machines: IDEAL offers solutions for automatization and welding in various forms of application to the automotive industry. Programmable NC spot and projection welding machines are available for a huge variety of products like seat wire, motor parts like rings.
Dual Force Butt Welding Machines: The DDU series is used to provide draw-resistant welding of wire steel rod and in particular for non ferrous metal and alloys in the various diameters.
Mesh Welding Machines: Produce mesh in superior quality and flatness. The IDEAL Mesh Welders are most famous for the modular design to answer all customers' requirements when it comes to mesh. Producing trolley for shopping, modular trays, shelve, Racks etc. for high production and aesthetic.
Laser Welding Machine: for production of weld seams without over thickness. The weld seams must withstand all subsequent process such as rolling and deep drawing etc. for high quality steel of high strength or high silicon content has to maintain during production and final product (Sheet). Coated materials like sheet/coil have to be joined for making the process continuous without any interval in between.
For supermarkets, wire goods, shelving, cable trays, fencing, protection grids, wire goods industry, animal cages, container mesh, decking and shelving’s, reinforcing or special mesh applications & produce mesh in superior quality and flatness.
Welding of high and highest tensile strength steels, non ferrous such as Aluminum, copper, brass and their alloys. Draw-resistant welding of wire steel rod and in particular for non ferrous metal and alloys in the diameter range from 4 - 30 mm.
The machines are used for inspection lines, slitting lines, galvanizing lines. Coil coating lines, Pickling lines, continuous annealing lines. Weld seams without over thickness in coil/sheet, high quality steel of high strength or high silicon content have to be processed
Solutions for automatisation and welding in various forms of application to the automotive industry. Programmable NC spot and projection welding machines are available for a huge variety of products. IDEAL Resistance Welding Machines can be used for welding of aluminum sun roofs, frames, spot and projection welding of hinges, nuts and bolts, door stiffeners and reinforcing panels, seat applications in wire, tube or sheet metal, motor parts like starter rings or stabilizers, etc
Versatile use for small, middle and large batch production of all types of band-saws and band knives, Suitable for up to a maximum of 210 mm in width, with high strength, elasticity, and reliability. Joins without any misalignment, no flux required. Suitable for welding maximum 210 mm. width, with simple operation and services.
The cable industry deploys our butt welding machines (LS) to continuously operate extrusion lines for stranded conductors. Welding is carried out by so-called chamber welding process (cable coating lines) using small glass, ceramic, or graphite sleeves.
Welding of high and highest tensile strength steels and aluminum. Homogeneous grain structure with high strength and reliability. Are used for welding of knives, spoons, stairs and further steel plate applications.